Performance characteristics of potassium methyl silicate
Source:iotachem.com
PostTime:2025-07-13 23:11:54
The performance characteristics of potassium methyl silicate in building waterproofing can be professionally analyzed from the following core dimensions:
1. Waterproof mechanism: the dual role of chemical crosslinking and osmotic crystallization
Molecular penetration
The silyl alcohol group (-Si-OH) in the potassium methyl silicate molecule can penetrate into the interior of concrete, stone and other substrates (up to a depth of 5-10mm), and react chemically with the silicate and free base (such as Ca(OH)) in the substrate to form an insoluble silicate gel.This process clogs pores and micro-cracks (diameter 0.1-10µm) through the “anti-capillary effect” to form a dense waterproof layer.
Mesh structure formation
After reacting with CO₂ in the air, a polymethylsilicate ([-Si-O-Si-]) reticular membrane is formed, and its hydrophobic groups (-CH₃) are arranged outward, making it difficult for water molecules to attach.Experimental data show that the water absorption rate of the treated concrete can be reduced by 70%-80%. In humid environments such as tunnels and basements, the waterproof effect is significantly better than that of traditional surface coating materials.
2. Performance advantages: the construction of a multi-dimensional protection system
Enhanced durability
Anti-freeze-thaw cycle: After 300 freeze-thaw cycles (-15℃ to 20℃), the quality loss rate of the specimen is <5%, which is far better than the national standard (≤8%) and is suitable for cold areas in the north.
Chemical resistance: resistant to acid rain (pH=2-4), salt spray (Cl⁻concentration 5%) and other corrosion. In coastal chemical areas, the life of concrete structures can be extended by more than 50%.
Anti-ultraviolet aging: After 10 years of ultraviolet accelerated aging test, the attenuation rate of waterproof performance is <15%, which is suitable for long-term exposure projects such as bridges and roofs.
Environmental adaptability
Breathability: Allow the discharge of water vapor inside the substrate (water vapor transmittance ≥0.5g/m2·h) to avoid foaming of the coating due to humidity accumulation.
High and low temperature resistance: the operating temperature range is -50℃ to 150℃, and it is stable in the Arctic research station (-50℃) and the desert photovoltaic base (70℃).
Comprehensive protection function
Anti-rust and anti-corrosion: the penetration depth of chloride ions is reduced by 90%, which effectively protects the steel bars; the surface hydrophobicity reduces the mold growth rate by 80%.
Self-cleaning effect: the contact angle is >120°, and the surface dust can be taken away by rainwater scouring, reducing labor maintenance costs.
3. Construction and economy: a sustainable choice for high efficiency and low consumption
Construction convenience
Dilution ratio: Usually diluted to 3%-5%, using spraying, brushing or soaking technology, the daily treatment area of a single person can reach 200 square meters.
Compatibility: It can be incorporated into the concrete mixing process (dosage 0.5%-2%), or used as a surface treatment agent, without complex equipment.
Cost-effective
Material cost: Taking a basement project as an example, the cost of using potassium methyl silicate for waterproofing is 35% lower than that of traditional coils, and there is no need for regular maintenance.
Life cycle cost: The 30-year life cycle cost is only 60% of that of traditional materials, which meets the economic requirements of green buildings.
Environmental protection
Low VOC emissions: The VOC content is <50g/L, which meets the requirements of China's "Green Building Evaluation Standard" (GB/T 50378-2019).
Non-toxic and harmless: the alkalinity disappears after drying (pH=7-8), and it is not irritating to the human body. It has been included in the list of environmentally friendly materials recommended by many local governments.
4. Application scenarios: waterproof solutions covering all fields
New construction
Concrete structure: As an additive, it is incorporated into the concrete of dam and bridge to enhance the self-waterproof ability of the structure.For example, after a hydropower station dam adopts this technology, the leakage volume is reduced by 85%.
Prefabricated components: The water absorption rate of the treated prefabricated panels has been reduced from 12% to 1.8%, which meets the GB/T 14684-2011 standard.
Maintenance of existing buildings
Waterproof exterior walls: Sprayed on the exterior walls of ancient buildings, the water absorption rate is reduced from 18% to 2.3% after treatment, and the original texture is maintained.
Roof repair: In the roof repair of a chemical plant, the acid and alkali resistance of the waterproof layer can extend the basic life of the equipment to more than 20 years.
Special environmental protection
Salt spray corrosion zone: In coastal ports, its anti-chloride ion penetration properties extend the life of concrete structures to more than 50 years.
Chemical plant room: acid and alkali resistance characteristics effectively protect the equipment foundation and reduce the loss of production due to corrosion.
V. Limitations and coping strategies
Initial reaction time
The waterproof effect takes 24-72 hours, which can be alleviated by temporary drainage measures.
Improvement direction: Nano-modification technology has shortened the reaction time to 12 hours (such as a certain brand of Nano-MSK products).
Complex node processing
For the yin-yang angle, wall-through pipe and other nodes, it is necessary to use a sealant to avoid cracking caused by stress concentration.
Case: In a subway tunnel project, a composite system of “potassium methyl silicate + polyurethane sealant” was used, and the leakage rate was reduced to 0.02L/(m2·d).
Long-term flooding environment
In areas where groundwater is soaked for a long time, it is recommended to use a composite system of “potassium methyl silicate + cement-based permeable crystalline waterproof material” to improve water resistance to 90 days without failure.